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Advantages of using LED stroboscopes for quality inspection in print and packaging industry.

February 9, 2024Blogssuper

Introduction:

A stroboscope is a device used to make a cyclically moving object appear to be stationary or slow- moving. It works on the principle that a lamp emits brief and rapid flashes of light, when the frequency of the flashes matches the frequency at which the object is moving, the object appears to be moving slow or stationary. For this same reason, Stroboscope can be used in various industries for various quality control and inspection operations.

Difference between Xenon and LED Stroboscope.

Xenon strobe lights utilize a process called gas discharge to produce light. Inside the xenon strobe lamp, there is a small amount of xenon gas sealed within a glass tube.

When a high voltage pulse is applied across the electrodes at each end of the glass tube, it ionizes the xenon gas, causing it to conduct electricity.

This electrical discharge generates a short, intense burst of light. The burst of light is produced when the xenon gas emits photons as the electrons in the gas return to their ground state.

LED strobe lights utilize light-emitting diodes (LEDs) as their light source. LEDs are semiconductor devices that emit light when an electric current passes through them.

When a forward voltage is applied across the semiconductor junction within the LED, electrons and holes recombine, releasing energy in the form of photons. The color of the light emitted depends on the materials used in the semiconductor junction.

Advantages of LED stroboscopes

• Energy saving: LED’s energy consumption is only 25% to 35% of similar xenon lamps.

• Low maintenance: LEDs are longer lasting and more efficient than xenon bulbs – 8 years compared to 6 months for xenon lamps.

• Exhaustion Time: With multiple diodes, LEDs can provide enough light for inspection even if one or more diodes burn out, avoiding a shortage that could damage your xenon lamp if one lamp burns out.

• Better for the operator: LEDs emit light more evenly across the network, eliminating very bright “hot” light that makes inspection difficult for the operator.

• Clean and Smart Details: LEDs can operate at higher flash frequencies than xenon flash lamps without losing the intensity of xenon lamps.

• Best for High-Speed Applications: With higher flash frequency and wider coverage, LEDs are ideal for slitter/rewinder inspection that need to be fast.

• Eliminate Material Glare: LEDs have a softer light that works better with highly reflective materials including steel, foils, and metallic substrates.

Overall, while both xenon-based and LED stroboscopes serve similar purposes in providing visual inspection and quality control capabilities, their differences in light source, brightness, durability, energy efficiency, and operational characteristics can make one more suitable than the other depending on the specific application requirements.

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