In the high-speed world of precision manufacturing, ball bearings are the unsung heroes. Their performance directly influences the reliability and lifespan of everything from industrial vehicles to jet engines. But how do manufacturers ensure that each tiny component meets the exact standards? Enters the Anderon meter, a marvel of modern inspection technology that brings both speed and precision to the forefront of bearing quality control.
What Is an Anderon Meter?
An Anderon Meter is developed to measure the microscopic vibrations in ball bearings, it assesses the radial vibration of the bearing’s outer ring while its inner ring is rotated at 1,800 rpm. These vibrations, measured in a unit called Anderons, are broken down into three frequency bands:
- L Band (Low): 50 to 300 Hz
- M Band (Medium): 300 to 1,800 Hz
- H Band (High): 1,800 to 10,000 Hz
By analyzing these frequencies, the system identifies imperfections like flaws, dust, or waviness in the bearing surface.
The Leap to Automation
While manual Anderon meters offer high-precision measurements, they rely on human operation and are limited by operator availability. This is where Sugawara’s automated Anderon meter system shines. Combining the automated pusher and parts feeder, this system transforms into a fully automated inspection powerhouse.
Speed Meets Precision: 15,000 Bearings a Day
Here’s where things get impressive. The automated Anderon meter inspects both sides of a bearing in a total cycle time of just six seconds. That’s 10 bearings per minute, over 600 per hour. Operate it across two shifts and you’re looking at 15,000 bearings inspected in a single day.
Each measurement is digitally compared against preset thresholds across all frequency bands. If a bearing exceeds acceptable vibration levels, it’s flagged in real time. Audio monitoring via headphones further enhances defect detection.
Why It Matters
Modern applications demand perfection. Bearings with defects can lead to big problems like machines breaking down or safety risks. Sugawara’s system ensures that every bearing shipped meets the quality standards without slowing production. Plus, the whole system is compact. It doesn’t take up much space, so even smaller factories can use it easily.
The Anderon Meter keeps production rolling, catches problems before they start, and makes sure every bearing is ready for the real world.
Sugawara – Where Speed Meets Precision.