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Web Monitoring System

Home Solutions Web Monitoring System

A Print web monitoring system is a quality control tool for narrow web printers. It is a great starting point for printers to automate their quality control, as it requires a low initial investment and can be fully operational within a matter of hours.

The system uses a high speed camera for imaging the web and provides a clear, high resolution images of the repeat on the monitor. An operator can easily inspect the image to identify defects and make any required changes to the printing process.

Unilux offers a diverse range of Web Monitoring Systems, each designed to cater to specific printing requirements and environments. One of the main difference between these models is the field of view they provide.

Recognizing the varying needs of the customers, Unilux offers a range of models tailored to accommodate printers of all sizes, from wide web to narrow web, This versatility allows printers to select the model that best aligns with their unique production setups and objectives, empowering them to achieve optimal performance, precision, and efficiency throughout their printing processes.

Here’s an overview of the various models of Web Monitoring System.

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Unilux Web Monitoring System


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Specifications
TRAVERSE POWER

Manual traverse: 24V, 1.7A 40W with 110-220VAC adapter 

Motorized traverse: 24V, 5A 120W with 110-220VAC adapter

PRESS SPEED Web speed up to 450 m/min or 1,000 ft/min 
RESOLUTION 1.3MP with 18x optical zoom
HMI & DISPLAY

Monitor with Keypad or Touchscreen Monitor.

 HDMI output monitor with a resolution of 1920 x1080 

Combine multiple screens with HDMI splitter. 

TRAVERSE

Manual or Motorized available. 

Rotary encoders available for servo presses, with the ability to add an eye mark sensor for reset purposes.

 

MODEL 100 130 185
DIMENSIONS W x L x H

120 x 301 x 262 mm

 4.7 x 11.8 x 10.3 in 

150 x 302 x 308 mm 

5.9 x 11.8 x 12.1 in

232 x 403 x 351 mm

9.1 x 15.8 x 13.8 in

Field of View (FOV) 100 x 130 mm  130 x 100 mm 185 x 140 mm
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Key Features of Web Monitoring System

Multiple Dynamic Scan Mode

Horizontal or vertical scanning, continuous mode or with pauses at each scan location. Dynamic Scan controls allow complete adjustment of camera speed, step size and dwell time at each scan position. All settings can be changed while the camera is scanning. This ensures that all of the web is scanned optimally.

Auto Scan

Any or all of the stored scan positions can be selected for inclusion in a playback sequence. Simply pressing program playback sets the camera into an automated positioning mode where it will rapidly move to each of the programmed positions and zoom magnifications. This is an extremely useful feature when inspection of multiple critical print features are required.

Multiview

The Multiview feature creates an innovative image buffer allowing the operator to not only see the current camera image, but also to see a series of images that were recorded over the previous captures. When used in conjunction with one of the automatic scanning programs this feature allows the operator to view the print quality of a very large area of the web at once.

Rapid Positioning

The webmap feature makes a full scan of the entire print repeat at the touch of a button and creates a composite image of the whole web. Once the webmap has been created simply touching any point on the webmap causes the camera to move rapidly to that exact position.

Applications in Printing Industry

The Unilux Print Web-Video System is very useful in the Rotogravure and Flexography printing processes for various applications. One primary application is quality control. It allows printers to monitor the printing process in real-time, identifying any defects or inconsistencies as they occur. This ensures that printed materials meet the desired quality standards before they are sent out to customers.

About Unilux

Unilux is a global leader in various industrial inspection and monitoring related solutions, with over 60 years of experience in various industries like steel, paper, printing, converting and film.

We have partnered with Unilux to provide their cutting-edge printing web monitoring system for label and flexible packaging manufacturers in India.

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Get in Touch

+91 7899225359 | +91 9740771417
qualiper@yantravision.com

Qualiper

4C-121, Pushpagiri,
East of NGEF Layout,
Kasturi Nagar, Bengaluru,
Karnataka 560043

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  • Portable Spectrophotometers
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